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Responsibilities:-
- Perform inspection of parts and valves as per approved quality plans and prepare comprehensive dimensional and visual inspection reports.
- Review and approve material test certificates (MTCs) in line with relevant specifications and applicable national/international standards.
- Prepare complete CMTR (Certified Material Test Report) documentation packages in compliance with approved ITPs and specification requirements.
- Coordinate with third-party inspectors and customers during FAT (Factory Acceptance Test) inspections, ensuring timely resolution of any punch points raised.
- Identify and record inspection outcomes (Accepted / Non-conforming) for inspected parts and valves, updating the ORACLE system accordingly.
- Segregate non-conforming parts into designated quarantine areas with appropriate identification and traceability.
- Conduct daily MRB (Material Review Board) meetings and ensure timely disposition and closure of non-conformances.
- Investigate quality issues, present root cause findings, recommend and implement effective corrective and preventive actions.
- Collaborate with cross-functional teams to monitor process performance, generate regular reports, and administer necessary corrective actions.
- Conduct internal and in-process quality audits, perform root cause analysis (RCA) for audit findings, and ensure effective implementation of improvements.
- Coordinate with the Plant CSN Champion to address customer complaints, perform RCA, and ensure sustainable corrective action implementation.
- Establish, implement, and maintain Standard Operating Procedures (SOPs) for inspection, measuring, and test equipment.
- Lead and participate in measurement improvement projects, including small and breakthrough kaizens, to enhance reliability and accuracy.
Qualification and Experience:-
- Good knowledge in inspection of casting and precision-machined components.
- Basic understanding of GD&T principles, including interpretation of position tolerances.
- Proficient in reading and interpreting engineering drawings.
- Skilled in handling basic linear measuring instruments such as vernier calipers, micrometers, height gauges, bore dial gauges, 2D Microhite, and surface finish testers.
- Knowledge and hands-on experience in CMM inspection and contour tracer operation.
- Basic computer proficiency for report preparation and documentation (MS Excel, Word, and PowerPoint).
- Demonstrated expertise in manufacturing processes, including machining operations.
- Strong ability to interpret part drawings, general arrangement drawings (GADs), customer specifications, and relevant national and international valve and material standards.
- Proven knowledge in inspection techniques for cast and precision-machined components, ensuring accurate and timely data for informed decision-making.
- Experienced in operating and handling measuring instruments such as CMM, 2D height gauge, surface roughness tester, and general inspection tools.
- Working knowledge and practical exposure to PPAP, 5S, Kaizen, Poka-Yoke, and problem-solving methodologies
- Sound understanding of GD&T principles, including application of position tolerances as per engineering drawings.
- Strong verbal and written communication skills with experience in preparing technical documentation and inspection reports.
- Proficient in Microsoft Excel, Word, and Outlook
Preferred Qualifications That Set You Apart:-
- BE with 8 – 12 years / DME with 12 -15 years of experience.
- Reduce customer complaints to achieve DPPM < 450.
- Ensure > 90% of non-conforming parts and assembly holds are disposed of within 2 working days.
- Maintain > 98% adherence to the FAT (Factory Acceptance Test) schedule.
- Sustain > 99% accuracy in quality and inspection documentation.
- Achieve annual cost savings of ₹10 lakhs or more through Kaizens and improvement projects.
Location:-
- Chennai, India.
Company Overview:-
Emerson, a Fortune 500 company with $18.4 billion in sales, more than 20 Innovation, Solutions & Engineering Centres, and 200 manufacturing locations worldwide, is committed to helping employees grow and thrive throughout their careers. We are innovators, question-askers and problem-solvers. We don’t settle for good enough or “This is the way it’s always been done.” Instead, we push ourselves and strive for the “never been done before.